Device for removing wheel burrs with brushes

ABSTRACT

A device for removing wheel burrs with brushes not only can be used for continuous automation production, but also can correspondingly adjust the shape of the burr brushes according to the wheel model, so that the shape of the burr brushes is consistent with the shape of wheel spoke back cavity and the shape of the center cap mouth, which does not need to manufacture large quantities of different specifications of brushes, thus saving the manufacture cost. The device has high universality and application value.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application claims priority to Chinese Application No. 201811338880.8 filed on Nov. 12, 2018, the disclosure of which is hereby incorporated by reference in its entirety.

BACKGROUND

Burrs of a wheel need to be removed after machining, currently, the burrs are usually removed by using a deburring machine, but the wheel types are various, the wheel spoke back cavity shapes are complex and different, thus it is unable to realize generality of brushes, and the burr brush often needs to be replaced according to the wheel model, which not only is low in efficiency, but also needs to invest a lot of costs for manufacturing a lot of brushes with different specifications. Based on the present situation, the present disclosure provides a device for removing wheel burrs with brushes. This device not only can be used for continuous automation production, but also can correspondingly adjust the shape of the burr brush according to the wheel model, so that the shape of the burr brush is consistent with the shape of the wheel spoke back cavity and the shape of the center cap mouth, which does not need to manufacture large quantities of different specifications of brushes, thus saving the manufacture cost. The device has high universality and application value.

SUMMARY

The present disclosure relates to the technical field of wheel burrs removal, in particular, to a device for removing burrs of a wheel center hole, a wheel cap mouth and a wheel spoke back cavity with brushes.

The objective of the present disclosure is to provide a device for removing wheel burrs with brushes, which can be used for continuous automation production, and also can correspondingly adjust the shape of the burr brush according to the wheel model, so that the shape of the burr brush is consistent with the shape of the wheel spoke back cavity and the shape of the center cap mouth, and the device has high universality and application value.

In order to achieve the above objective, the technical solution of the present disclosure is that, A device for removing wheel burrs with brushes is composed of a main frame, a secondary frame, a supporting plate, a lower cylinder, a guide sleeve, a lower guide post, a lifting platform, a lower servo motor, a bearing seat, a shaft, a bearing, air compressors, a rotating plate, sleeves, a capsule, a supporting platform, a positioning plate, guide rails, sliders, cylinders, an upper cylinder, an upper guide post, a pressing plate, a pressing sleeve, an upper servo motor, a coupling, a rotary table, a guide column, an adjusting cylinder, an upper air compressor, a feed platform and a conical capsule.

The device for removing wheel burrs with brushes is composed of three systems: a wheel positioning and pressing system, configured to finish the positioning and pressing of the wheel; a center cap mouth burr removing system, configured to finish the removal of burrs of the wheel cap mouth and the wheel center hole with brushes; and a wheel spoke back cavity burr removing system, configured to finish the removal of burrs of the wheel spoke back cavity with brushes. The three systems complement each other and work closely together to remove the wheel burrs.

The circular positioning plate is mounted on the secondary frame, the positioning plate has a hollow structure, and the inner wall is provided with a stepped circular ring. The diameter of the circular ring matches the outer diameter of the inner rim of the wheel, preferably 15-20 inches, which can satisfy the positioning of a common wheel. The upper cylinder is located above the main frame, the upper cylinder controls the up and down movement of the pressing plate under the guiding action of the upper guide post, and the elastic pressing sleeve is mounted on the top of the pressing plate. After a mechanical arm places the wheel on the positioning plate, the upper cylinder is operated to drive the elastic pressing sleeve to move downwardly, and the pressing sleeve and the front of the outer rim of the wheel are in contact with each other to press the wheel. This is the wheel positioning and pressing system, which can finish the positioning and pressing of the wheel.

The upper servo motor is mounted at the center of the pressing plate, and the output end of the upper servo motor is connected to the rotary table to control the rotation of the rotary table. The adjusting cylinder is mounted under the rotary table and controls the up and down movement of the feed platform under the guiding action of the guide column. The upper air compressor is fixed at the center of the feed platform, and the output end of the compressor is connected with the conical capsule. The conical capsule is made of a plastic material, can be expanded and become large after being filled with compressed air, and can be restored to its original state after the compressed air is removed. Burr brushes are evenly distributed in the outer surface of the conical capsule. When the wheel is positioned and clamped, the adjusting cylinder is operated to drive the conical capsule to move downwardly to a suitable height, and then the upper air compressor is operated to fill the conical capsule with compressed air. Under the action of the pressure, the conical capsule is expanded and becomes larger, and the burr brushes on the surface of the conical capsule can contact the inner wall of the wheel center cap mouth and fit the inner wall evenly and tightly. Finally, the upper servo motor is operated to drive the conical capsule to rotate, thereby removing burrs in the wheel center cap mouth. This is the center cap mouth burr removing system, which can finish the removal of burrs of the wheel cap mouth and the wheel center hole.

The lower cylinder is located below the main frame and controls the up and down movement of the lifting platform under the guiding action of the lower guide post. The lower servo motor is installed at the center of the lifting platform, the output end of the lower servo motor is connected to the circular rotating plate, the rotating plate is symmetrically provided with the air compressors in the left and right, and the output ends of the compressors are connected with the sleeves; burr brushes are evenly distributed in the surface of the capsule, one end of the capsule is connected to the sleeves, and the other end is connected to the sliders; the sliders are mounted on the guide rails. The positions of the left and right sliders can be respectively adjusted by the cylinders on the left and right sides, thereby adjusting the initial width of the capsule, so as to match different wheel back cavity widths. When the wheel is positioned and clamped, the center cap mouth burr removing system is operated, at the same time, the wheel spoke back cavity burr removing system also is operated. Firstly, the lower cylinder is operated to drive the rotating plate to move upwardly to a suitable height, and then the air compressors are operated to fill the capsule with compressed air. Under the action of the pressure, the capsule is expanded and becomes larger, and can adaptively deform according to the shape of the wheel spoke back cavity. The burr brushes on the surface of the capsule can contact the wheel spoke back cavity and fit the wheel spoke back cavity evenly and tightly, so as to achieve consistency between the burr brushes and the shape of the back cavity. Finally, the lower servo motor is operated to drive the rotating plate to rotate, thereby driving the burr brushes to rotate, so as to remove the burr from the wheel spoke back cavity. This is the wheel spoke back cavity burr removing system, which can finish the removal of burrs of the wheel spoke back cavity.

A working process for a device for removing wheel burrs with brushes is that: firstly, the mechanical arm places the wheel on the positioning plate, the upper cylinder is operated to drive the elastic pressing sleeve to move downwardly, and the pressing sleeve and the front of the outer rim of the wheel are in contact with each other to press the wheel. When the wheel is positioned and clamped, the adjusting cylinder is operated to drive the conical capsule to move downwardly to a suitable height, and then the upper air compressor is operated to fill the conical capsule with compressed air. Under the action of the pressure, the conical capsule is expanded and becomes larger, and the burr brushes on the surface of the conical capsule can contact the inner wall of the wheel center cap mouth and fit the inner wall evenly and tightly. Then, the upper servo motor is operated to drive the conical capsule to rotate, thereby removing burrs in the wheel center cap mouth. The positions of the left and right sliders are adjusted by the cylinders on the left and right sides so that the initial width of the capsule can match the width of the wheel back cavity. The center cap mouth burr removing system is operated, at the same time, the wheel spoke back cavity burr removing system also is operated. Firstly, the lower cylinder is operated to drive the rotating plate to move upwardly to a suitable height, and then the air compressors are operated to fill the capsule with compressed air. Under the action of the pressure, the capsule is expanded and becomes larger, and can adaptively deform according to the shape of the wheel spoke back cavity. The burr brushes on the surface of the capsule can contact the wheel spoke back cavity and fit the wheel spoke back cavity evenly and tightly, so as to achieve consistency between the burr brushes and the shape of the wheel spoke back cavity. Finally, the lower servo motor is operated to drive the rotating plate to rotate, thereby driving the burr brushes to rotate, so as to remove the burrs from the wheel spoke back cavity. After the burrs are removed, the various systems are restored to their original states, and the mechanical arm takes the deburred wheels and then loads the next to-be-deburred wheel, and operations are repeated in this way.

The device not only can be used for continuous automation production, but also can correspondingly adjust the shape of the burr brushes according to the wheel model, so that the shape of the burr brushes is consistent with the shape of wheel spoke back cavity and the shape of the center cap mouth, which does not need to manufacture large quantities of different specifications of brushes, thus saving the manufacture cost. The device has high universality and application value.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front view of a device for removing wheel burrs with brushes of the present disclosure;

FIG. 2 is a top view of a device for removing wheel burrs with brushes of the present disclosure;

FIG. 3 is a left-side view of a device for removing wheel burrs with brushes of the present disclosure; and.

DETAILED DESCRIPTION

The following describes details and operation of a specific device provided by the present disclosure with reference to the accompanying drawings.

A device for removing wheel burrs with brushes, as illustrated in FIG. 1, FIG. 2, and FIG. 3, can comprise a main frame 1, a secondary frame 2, a supporting plate 3, a lower cylinder 4, a guide sleeve 5, a lower guide post 6, a lifting platform 7, a lower servo motor 8, a bearing seat 9, a shaft 10, a bearing 11, air compressors 12, a rotating plate 13, sleeves 14, a capsule 15, a supporting platform 16, a positioning plate 17, guide rails 18, sliders 19, cylinders 20, an upper cylinder 21, an upper guide post 22, a pressing plate 23, a pressing sleeve 24, an upper servo motor 25, a coupling 26, a rotary table 27, a guide column 28, an adjusting cylinder 29, an upper air compressor 30, a feed platform 31 and a conical capsule 32.

The device for removing wheel burrs with brushes is composed of three systems: a wheel positioning and pressing system, configured to finish the positioning and pressing of the wheel; a center cap mouth burr removing system, configured to finish the removal of burrs of the wheel cap mouth and the wheel center hole with brushes; and a wheel spoke back cavity burr removing system, configured to finish the removal of burrs of the wheel spoke back cavity with brushes. The three systems complement each other and work closely together to remove the wheel burrs.

The circular positioning plate 17 is mounted on the secondary frame 2, the positioning plate 17 has a hollow structure, and the inner wall is provided with a stepped circular ring. The diameter of the circular ring matches the outer diameter of the inner rim of the wheel, preferably 15-20 inches, which can satisfy the positioning of a common wheel. The upper cylinder 21 is located above the main frame 1, the upper cylinder 21 controls the up and down movement of the pressing plate 23 under the guiding action of the upper guide post 22, and the elastic pressing sleeve 24 is mounted on the top of the pressing plate 23. After a mechanical arm places the wheel on the positioning plate 17, the upper cylinder 21 is operated to drive the elastic pressing sleeve 24 to move downwardly, and the pressing sleeve 24 and the front of the outer rim of the wheel are in contact with each other to press the wheel. This is the wheel positioning and pressing system, which can finish the positioning and pressing of the wheel.

The upper servo motor 25 is mounted at the center of the pressing plate 23, and the output end of the upper servo motor 25 is connected to the rotary table 27 to control the rotation of the rotary table 27. The adjusting cylinder 29 is mounted under the rotary table 27 and controls the up and down movement of the feed platform 31 under the guiding action of the guide column 28. The upper air compressor 30 is fixed at the center of the feed platform 31, and the output end of the compressor is connected with the conical capsule 32. The conical capsule 32 is made of a plastic material, can be expanded and become large after being filled with compressed air, and can be restored to its original state after the compressed air is removed. Burr brushes are evenly distributed in the outer surface of the conical capsule 32. When the wheel is positioned and clamped, the adjusting cylinder 29 is operated to drive the conical capsule 32 to move downwardly to a suitable height, and then the upper air compressor 30 is operated to fill the conical capsule 32 with compressed air. Under the action of the pressure, the conical capsule 32 is expanded and becomes larger, and the burr brushes on the surface of the conical capsule 32 can contact the inner wall of the wheel center cap mouth and fit the inner wall evenly and tightly. Finally, the upper servo motor 25 is operated to drive the conical capsule 32 to rotate, thereby removing burrs in the wheel center cap mouth. This is the center cap mouth burr removing system, which can finish the removal of burrs of the wheel cap mouth and the wheel center hole.

The lower cylinder 4 is located below the main frame 1 and controls the up and down movement of the lifting platform 7 under the guiding action of the lower guide post 6. The lower servo motor 8 is installed at the center of the lifting platform 7, the output end of the lower servo motor 8 is connected to the circular rotating plate 13, the rotating plate 13 is symmetrically provided with the air compressors 12 in the left and right, and the output ends of the compressors are connected with the sleeves 14; burr brushes are evenly distributed in the surface of the capsule 15, one end of the capsule 15 is connected to the sleeves 14, and the other end is connected to the sliders 19; the sliders 19 are mounted on the guide rails 18. The positions of the left and right sliders 19 can be respectively adjusted by the cylinders 20 on the left and right sides, thereby adjusting the initial width of the capsule 15, so as to match different wheel back cavity widths. When the wheel is positioned and clamped, the center cap mouth burr removing system is operated, at the same time, the wheel spoke back cavity burr removing system also is operated. Firstly, the lower cylinder 4 is operated to drive the rotating plate 13 to move upwardly to a suitable height, and then the air compressors 12 are operated to fill the capsule 15 with compressed air. Under the action of the pressure, the capsule 15 is expanded and becomes larger, and can adaptively deform according to the shape of the wheel spoke back cavity. The burr brushes on the surface of the capsule 15 can contact the wheel spoke back cavity and fit the wheel spoke back cavity evenly and tightly, so as to achieve consistency between the burr brushes and the shape of the back cavity. Finally, the lower servo motor 8 is operated to drive the rotating plate 13 to rotate, thereby driving the burr brushes to rotate, so as to remove the burr from the wheel spoke back cavity. This is the wheel spoke back cavity burr removing system, which can finish the removal of burrs of the wheel spoke back cavity.

A working process for a device for removing wheel burrs with brushes is that: firstly, the mechanical arm places the wheel on the positioning plate 17, the upper cylinder 21 is operated to drive the elastic pressing sleeve 24 to move downwardly, and the pressing sleeve 24 and the front of the outer rim of the wheel are in contact with each other to press the wheel. When the wheel is positioned and clamped, the adjusting cylinder 29 is operated to drive the conical capsule 32 to move downwardly to a suitable height, and then the upper air compressor 30 is operated to fill the conical capsule 32 with compressed air. Under the action of the pressure, the conical capsule 32 is expanded and becomes larger, and the burr brushes on the surface of the conical capsule 32 can contact the inner wall of the wheel center cap mouth and fit the inner wall evenly and tightly. Then, the upper servo motor 25 is operated to drive the conical capsule 32 to rotate, thereby removing burrs in the wheel center cap mouth. The positions of the left and right sliders 19 are adjusted by the cylinders 20 on the left and right sides so that the initial width of the capsule 15 can match the width of the wheel back cavity. The center cap mouth burr removing system is operated, at the same time, the wheel spoke back cavity burr removing system also is operated. Firstly, the lower cylinder 4 is operated to drive the rotating plate 13 to move upwardly to a suitable height, and then the air compressors 12 are operated to fill the capsule 15 with compressed air. Under the action of the pressure, the capsule 15 is expanded and becomes larger, and can adaptively deform according to the shape of the wheel spoke back cavity. The burr brushes on the surface of the capsule 15 can contact the wheel spoke back cavity and fit the wheel spoke back cavity evenly and tightly, so as to achieve consistency between the burr brushes and the shape of the wheel spoke back cavity. Finally, the lower servo motor 8 is operated to drive the rotating plate 13 to rotate, thereby driving the burr brushes to rotate, so as to remove the burrs from the wheel spoke back cavity. After the burrs are removed, the various systems are restored to their original states, and the mechanical arm takes the deburred wheels and then loads the next to-be-deburred wheel, and operations are repeated in this way.

The device not only can be used for continuous automation production, but also can correspondingly adjust the shape of the burr brushes according to the wheel model, so that the shape of the burr brushes is consistent with the shape of wheel spoke back cavity and the shape of the center cap mouth, which does not need to manufacture large quantities of different specifications of brushes, thus saving the manufacture cost. The device has high universality and application value. 

1. A device for removing wheel burrs with brushes, comprising a main frame, a secondary frame, a supporting plate, a lower cylinder, a guide sleeve, a lower guide post, a lifting platform, a lower servo motor, a bearing seat, a shaft, a bearing, air compressors, a rotating plate, sleeves, a capsule, a supporting platform, a positioning plate, guide rails, sliders, cylinders, an upper cylinder, an upper guide post, a pressing plate, a pressing sleeve, an upper servo motor, a coupling, a rotary table, a guide column, an adjusting cylinder, an upper air compressor, a feed platform and a conical capsule; wherein the adjusting cylinder is mounted under the rotary table and controls the up and down movement of the feed platform under the guiding action of the guide column; the upper air compressor is fixed at the center of the feed platform, and the output end of the compressor is connected with the conical capsule; the conical capsule is made of a plastic material, can be expanded and become large after being filled with compressed air, and can be restored to its original state after the compressed air is removed; burr brushes are evenly distributed in the outer surface of the conical capsule; when the wheel is positioned and clamped, the adjusting cylinder is operated to drive the conical capsule to move downwardly to a suitable height, and then the upper air compressor is operated to fill the conical capsule with compressed air; under the action of the pressure, the conical capsule is expanded and becomes larger, and the burr brushes on the surface of the conical capsule can contact the inner wall of the wheel center cap mouth and fit the inner wall evenly and tightly; finally, the upper servo motor is operated to drive the conical capsule to rotate, thereby removing burrs in the wheel center cap mouth.
 2. The device for removing wheel burrs with brushes according to claim 1, wherein the lower servo motor is installed at the center of the lifting platform, the output end of the lower servo motor is connected to the circular rotating plate, the rotating plate is symmetrically provided with the air compressors in the left and right, and the output ends of the compressors are connected with the sleeves; burr brushes are evenly distributed in the surface of the capsule, one end of the capsule is connected to the sleeves, and the other end is connected to the sliders; the sliders are mounted on the guide rails; the positions of the left and right sliders can be respectively adjusted by the cylinders on the left and right sides, thereby adjusting the initial width of the capsule, so as to match different wheel back cavity widths; when the wheel is positioned and clamped, the center cap mouth burr removing system is operated, at the same time, the wheel spoke back cavity burr removing system also is operated; firstly, the lower cylinder is operated to drive the rotating plate to move upwardly to a suitable height, and then the air compressors are operated to fill the capsule with compressed air; under the action of the pressure, the capsule is expanded and becomes larger, and can adaptively deform according to the shape of the wheel spoke back cavity; the burr brushes on the surface of the capsule can contact the wheel spoke back cavity and fit the wheel spoke back cavity evenly and tightly, so as to achieve consistency between the burr brushes and the shape of the back cavity; finally, the lower servo motor is operated to drive the rotating plate to rotate, thereby driving the burr brushes to rotate, so as to remove the burr from the wheel spoke back cavity. 